The hand saw comprises a blade and a handle. It enables better control and a more precise cutting than with a more flexible saw blade, and as such it’s a good choice for thin/small piece of wood that need to be cut with precision. How do you cut down plywood sheets by hand? In this weeks tip, I show you a very simple, effective and efficient way to cut 1/4” plywood. When it comes down to it, there is no one best hand saw for cutting wood. A guided circular saw is then moved across the plywood in order to make the cut. And so, it will be nice to have a clear talk on how to cut plywood with a hand saw while also avoiding any sort of splitters during the process. Put the blades of the handsaw over where you want to cut the plywood, then gently pull back and forth with no pressure. The Japanese-made SUIZAN Ryoba Pull Saw has a fine blade, that enables a more precise cut. Again, you could swap step 3 and 4, but I usually rip first, then cross cut second. Yup, even with a power saw, masking the cut line with tape (and cutting through the tape) is the way to go. WoodworkerHelp is reader-supported. The blades are interchangeable in this type of hand saw, allowing you to choose a blade that fits the job perfectly. Both ends of plywood need support when you are cutting it. Nevertheless, the Irwin Tools 1773465 Universal Handsaw definitely comes close thanks to its versatility and affordability. If you’re in the market for a small hand saw, choose the 14-inch model, but if you want more efficiency, you can choose the 20-inch model. Otherwise you may be able to hire a professional, and/or ask the hardware store to cut the sheets at a small extra cost. Notify me of follow-up comments by email. That means slower pace, but it also results in a much smoother edge and less chance of ripping the plywood. Many panel saws are designed to only cross cut a sheet of plywood. In addition, hand saws are created specifically to … The blade teeth must enter sheet from below. The first cut simply trims and squares one end. But, for more significant tasks like making cabinets, opt for hand saws of 24 inches to 30 inches. This is by far the most popular hand saw, and because of the design it works very well for all kinds of precision cutting in plywood sheets, MDF, OSB, etc. Keep on Reading! [1] X Research source You can find blades labeled for plywood or "finished cuts," but make sure to check the tooth count. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the … The alternative is to cut it into small size using a circular saw. If you are not getting satisfying straight cut, here’s a trick. Also, you need a worthy and quality handsaw to handle pieces better. It has this modern yet rustic feel, and it is cheap and widely available in most hardware stores. Making the cut. Examples of hand saws in this category include bow saws and Tajima saws. There’s a high chance of inhaling those flying debris or dust. It’s not just durable but also capable of making some beautiful pieces. Find out how to prevent a saw from binding. This will help in better controlling the tool for straighter cuts. Back saws include mitre saws, tenon saws, dovetail saws, and other saws with a stiffening rib on top of the saw blade. Find out with what dimension you want to make the cut. While most people tend to think table saws are the only option, you probably don’t own one unless you have access to a workshop. I like plywood for multiple reasons, but especially because of how beautiful and durable it is. Save my name, email, and website in this browser for the next time I comment. Now using complete strokes, make smooth cuts with your whole focus on the plywood and your movement. The first step of making something beautiful out of these includes cutting them into proper pieces. You want the saw to be in around 30 to 45-degree angle. Second, a hand saw whose TPI is above 10 has fine-toothed blades. They will enable more efficient cutting. Look for a carbide-tipped blade with a high tooth count. Just as the name suggests, it “rips” through the wood, will indeed rip the edges of plywood sheets if not used with utmost care. I’ll get into those methods at the bottom of this article, so make sure you read it all. All you need is some straight leftover wood, such as a pair of 2×4’s or similar, some glue, a few screws, and clams. Line up a circular saw to the cut mark and turn on the saw. Keep going, until you’re nearing the last few inches. Plywood can also be cut using a vertical panel plywood cutting saw. Run the blade of the saw along the cut line. The place where you’ll be working needs to be free from distraction. Step 4: Cross Cutting Plywood Sheets to Desired Length. Use another piece of wood to keep the saw from moving away from the line if necessary. At the bare minimum use a guide - clamp 2 straight boards on either side of the cut with a gap just wide enough for the saw. Start the cut by applying no pressure onto the saw and pull back. That’s where most tear out occurs. You don’t want to stop in between cut to ensure if the width or length is right or not. That’s why do make sure you are using a nice hand saw that functions fine while ensuring the other parts of this guide as well. Once you get close to the finish of each cut, make sure to use your free hand for holding that cutoff end. The HAUTMEC Hardpoint HT0024-SA enables you to make fine cuts with the durable 11 teeth per inch saw blade. Make sure the saw blade is in an upright position while you are holding it. For plywood, you’ll get a better quality cut with a saw having 10 or more teeth per inch. Mark up the line you want to cut. The high Teeth Per Inch or TPI will help you to avoid those splinters easily. If you already own a circular saw this simple to make zero-clearance circular saw guide will help you make accurate rip and cross cuts in full 4' x 8' sheets of plywood. Going as low as possible while maintaining a similar angle will increase your chances of avoiding splinters or tear outs. So, you should never skip wearing a dust mask. Adjust the blade of the saw so it is slightly deeper than the thickness of the plywood. Make sure you hold your saw in a low angle, preferably between 30 to 45 degrees, but a lower angle ensures a finer cut. Gradually start drawing on the edge to create a notch. How to Change Filter On Ridgid Shop Vac | Ultimate Guide. It’s a great little hand saw for plywood, but can’t be used for cutting long straight lines because of the design. When used on plywood, they can work particularly well for making rough cuts. By our experience using a proper blade with a … Initial Considerations for Hand Saws and Plywood. So for a circular saw and miter saw, make your cuts with the good face down; on the table saw… The English made Spear & Jackson 9550B Traditional Brass Back Tenon Saw is a classic hand saw, that is perfect for precision cutting of small and thin pieces of wood. The angle of cutting matters very much. Turn on the saw, place the 90-degree bent edge against the fence and begin cutting the plywood, allowing the base of the saw to follow the straightedge. If you have some plywood sheets laying around and want to create something neat, you’ll have to cut it into appropriate pieces for assembly. One common tool that is often found laid around such creative people’s homes is a hand saw. Learn how to use a hand saw. There will be some tips to avoid those nasty splitters that sometimes ruins the fun. If you already have a piece of plywood you can do this on your workbench with a pencil and a ruler. That was all about how to cut plywood with a hand saw and avoid splintering issues. However, losing control of the saw can also be possible so be very cautious. Ceiling Fan Direction for Summer vs. Winter (and Why It Matters), 22 Changing Table Storage Ideas That We Love, Handle design enables marking of 45- and 90-degree angles, 14 teeth per inch means precision cutting, Secure the plywood sheet to your work bench (or a table) with. Here’s a video on how to make the jig: There are many types of hand saws available on the market, and they all have different advantages. One of the easiest and most accurate ways to cut the panels to length is to use a crosscut sled, as shown below. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. Below is a video showing you the process: A jig is super easy to make, and can be used many times. However, if it’s not a very usual scenario in your workspace simply because you are just a beginner, don’t skip measuring the cut. 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